I picked up a rusty old axe at the local flea market for $5 and decided to restore it into something completely new and unique. I wanted to create an axe that really stood out amongst the crowd and decided to create a metal etched axe head, with a multi-wooded handle that is constructed similar to a knife. In the Captions I will explain how I created this axe from start to finish.I also have a time-lapse video on the entire creation. Video link below!VideoThe Before and AfterStep 1: I grinder the rusty axe head until all the rust was gone and I was left with a smooth surface.Step 2: I used an orbital sander from grits 60 up to 220 to smooth out the axe. I then hand sanded up to 3000 Grit sandpaper for a polished finish.Step 3: I used a solid white vinyl sticker over the entire axe head. I then drew on a design and cut out parts to the design that I wanted to be etched into the axe.Step 4: The complete cut out of the designStep 5. I used a battery pack along with salt water and a cotton ball to etch the metal design. The electricity along with salt water created a reaction that eats away the steel.Step 6: To create even more of an effect I used a rotary tool to further etch into the depressions of the design. I really wanted the design to be a focal point in this axe.Step 7: Now on to the handle of the axe. I constructed the handle like a knife, with a full steel tang running throughout the entire handle.Step 8: I used Walnut and Maple for the handle design.Step 9: I cut out the handle shapes, placed the steel tang inside and epoxied the sides together. I then let to cure overnight.Step 10: I shaped and sanded the handle smooth from 60-500 grit.Step 10: I used a tung oil and wax finishing paste to complete the handle. I love how it turned out.Step 12: I TEST THE AXE: Better seen in the video portion (link in post description).The Before and After (be sure to check out the full video! Link in description above) via /r/DIY https://ift.tt/2AmV29c
